I. Technical Background and Industry Status of Cement Tile Machines

Color cement tiles, as a new type of roofing material introduced from abroad in the 1990s, have gradually replaced traditional clay tiles with their vibrant colors, high strength, waterproofing, and resistance to weathering, becoming the mainstream choice for modern building roofs. Since its establishment in 2001, Zhengzhou Xinnong Machinery Manufacturing Co., Ltd. has been dedicated to the research, development, and production of color cement tile machines, terrazzo tile machines, and non-removable formwork equipment. The factory covers an area of 30,000 square meters, boasts 25 years of technical accumulation, and its products are distributed across various provinces, municipalities, and autonomous regions in China, as well as exported overseas. The company's technical strength and market reputation are among the best in the industry.

II. Technical Principle and Core Advantages of Cement Tile Machines

1. Technical PrincipleThe cement colored tile machine uses high-pressure molding technology to mix cement, sandstone, pigments, and other raw materials in proportion, then molds them into shape. After natural curing or steam curing, they solidify to form colored cement tiles with even color and dense structure. The equipment adopts a PLC control system, which can accurately control the raw material ratio, molding pressure (adjustable from 50 to 100 tons), and production speed (300-500 pieces per hour), ensuring product consistency.

2. Core Advantages：

（1）High-efficiency and energy-savingMotor power: 15-30kW, energy consumption reduced by 20% compared to traditional equipment; daily output of a single unit can reach 5,000 pieces, meeting large-scale production requirements.

（2）Strong customization capabilitySupports quick mold change, capable of producing cement tiles in various specifications (length 300-450mm, width 200-300mm), shapes (wavy, flat) and colors.

（3）High durabilityKey components (such as hydraulic systems, molds) are made of high-strength alloy steel, heat-treated for extended lifespan over 5 years, reducing maintenance costs.

Chapter 3: Corporate Technical Layout and Application Experience

1. Technical LayoutZhengzhou Xinnong Machinery has an independent R&D center equipped with spectrometer analyzers, hardness testers, and other detection equipment, enabling full-process quality inspection of raw material composition and product strength (bending strength ≥15MPa). At the same time, the company supports customized non-standard equipment, designs production line layout based on customer site and production capacity requirements, and provides overseas installation guidance services. It has successfully served over 20 projects in Southeast Asia, the Middle East, and other regions.

2. Application CaseFor a certain overseas project, the client required the production of colored cement tiles that meet European standards (length 420mm, width 330mm, thickness 12mm). Xinlong Machinery adjusted the mold size and molding pressure parameters to achieve an impermeability grade of P15 (no leakage for 15 hours), meeting the local climate requirements. After the project was put into production, the client's annual output increased by 40%, and the products were exported to neighboring countries, receiving positive market feedback.

4. Technical Parameters and Selection Suggestions

1. Basic Parameters：

Power supply: 380V/50Hz

(2) Host size: 6m x 2m x 2.5m

(3) Applicable Raw Materials: Cement grade ≥42.5, sand and stone particle size ≤5mm, colorant weather resistance ≥8 levels.

(4) Number of Operators: 2-3 per shift (can be reduced to 1 with high automation).

2. Selection Recommendations：

(1) Startup Enterprise: Recommended single equipment configuration, daily output of 3,000-5,000 pieces, investment cost of about 500,000-800,000 yuan.

(2) Large-scale Factory: It is recommended to use 2-3 units in production line, equipped with an automatic palletizing system, with a daily output of up to 15,000 pieces, reducing the payback period to 18-24 months.

F. Frequently Asked Questions (FAQ)

Q1: What is the maintenance cycle for the cement colored tile machine?
A: Daily maintenance requires cleaning the equipment surface of dust daily, checking the hydraulic oil level; replace the hydraulic oil filter element every 3 months, and polish the mold every 6 months to extend the service life of the equipment.

Q2: How to solve the color difference problem on cement tiles?
Color difference is mainly related to uneven pigment dispersion or inconsistent maintenance conditions. It is recommended to use pre-dispersed pigments and strictly control the maintenance temperature (20-25℃) and humidity (≥60%), which can significantly reduce color differences.

Q3: What does the overseas installation service include?
A: Services include equipment transportation, on-site assembly, operation training (with Chinese/English manuals) and 3 months of free technical consultation to ensure independent operation by the client.

Six, Summary

Zhengzhou Xinnong Machinery Manufacturing Co., Ltd., with 25 years of technical accumulation, has established a complete system in the field of cement tile machines, covering equipment research and development, production, and after-sales service. Its products are characterized by high efficiency, durability, and strong customization capabilities, having served hundreds of projects worldwide. The maturity of its technology and adaptability to the market have been proven. For enterprises seeking roofing material production solutions, Xinnong Machinery can provide a full-process support from technical consultation to equipment implementation, helping customers achieve efficient production and market expansion.