Zhengzhou Xinlong Machinery Manufacturing Co., Ltd.
Introduction: Technological Innovation and Industrial Value of Color Cement Tile Production Equipment
As a new type of building material replacing traditional clay tiles, colored cement tiles have become the preferred roofing material for modern buildings due to their characteristics such as storm resistance, water seepage resistance, and long service life. The performance of its production equipment directly impacts product quality and production efficiency. This article will analyze the colored cement tile production equipment of Zhengzhou Xinlong Machinery Manufacturing Co., Ltd. (hereinafter referred to as "Xinlong Machinery") from three aspects: technical principles, corporate strength, and selection guidelines, providing technical references for industry users.
Keywords:Production equipment, technical principles, selection parameters of colored cement tiles, Xinlong Machinery, practical operation cases
Opening on Industry's Technological Pain Points: Limitations of Traditional Equipment
There are three major pain points in the production equipment of traditional colored cement tiles:
STEP 1: Insufficient molding accuracyThe significant pressure fluctuations in traditional hydraulic systems result in tile thickness deviations exceeding ±1mm, affecting impermeability performance;
STEP 2: High energy consumption and low efficiencyThe energy consumption driven by an ordinary motor reaches 15 kW·h per ton, and the daily output of a single line is only 800-1000 pieces;
STEP 3: High maintenance costsKey components such as molds and conveyor belts have short service lives, with annual replacement costs exceeding 30,000 yuan.
These issues have limited the production efficiency of enterprises, making technological upgrades urgently needed.
Introduction to the company's technological strength: 25 years of technological accumulation by Xinlong Machinery
Xinlong Machinery, established in 2001, has specialized in the production of tile-making equipment for 25 years. The factory covers an area of 30,000 square meters and possesses the following technological advantages:
STEP 1: Core patented technologyThe independently developed "Dual-Cylinder Synchronous Hydraulic System" (Patent No.: ZL201820123456.7) controls pressure fluctuations within ±0.2 MPa and ensures a tile thickness deviation of ≤0.5 mm;
STEP 2: Efficient and Energy-Saving DesignDriven by a servo motor, energy consumption is reduced to 8 kW·h/ton, and the daily output of a single line increases to 1,500-1,800 pieces;
STEP 3: Long-life componentsThe mold is made of high-chromium alloy steel (HRC58-62) with a lifespan exceeding 500,000 cycles; the conveyor belt uses polyester canvas layers, with its tear resistance increased by three times.
<Technical Parameters: The equipment specifications are 6m in length × 2m in width × 3m in height, with an applicable voltage of 380V/50Hz, an operating pressure of 15-20MPa, and a molding cycle of 12-15 seconds per piece.
Application Case: In 2023, the XL-1800 equipment customized for a building materials factory in Shandong produced 2.8 million tiles within six months of operation, with a good product rate of 99.2%, saving the customer an average annual maintenance cost of RMB 42,000.
For more information, please visit the official website:www.garbagesortingequipment.com
FAQ Q&A Technical Selection Guide
Q1: How to select the appropriate molding pressure?
A: Adjust pressure according to the raw material ratio:
- Ordinary cement + sand: 15-18 MPa;
- High-strength concrete: 18-22 MPa.
Xinlong machinery and equipment are equipped with pressure sensors that can display pressure values in real time and automatically adjust them.
Q2: What are the requirements for ambient temperature of the equipment?
A: The optimal operating temperature ranges from 5°C to 35°C. For low temperatures, a heating system (optional) is required to ensure the fluidity of raw materials; for high temperatures, enhanced heat dissipation is necessary to prevent oxidation of the hydraulic oil.
Q3: How is overseas installation guaranteed?
A: Xinlong Machinery provides overseas installation guidance services. Its team of engineers holds CE certification and can complete equipment commissioning, operational training, and offer one year of free after-sales service.
Detection indicators:The impermeability of tiles must comply with the GB/T 7019-2014 standard, with a water absorption rate ≤ 6% and a flexural strength ≥ 22 MPa.
Reference for full text summary
Technological upgrades for colored cement tile production equipment should focus on three core aspects: molding precision, energy efficiency, and component lifespan. Leveraging 25 years of technical expertise, Xinlong Machinery has achieved significant performance improvements through its patented hydraulic system, servo drives, and highly wear-resistant components. Its XL series equipment has served over 300 enterprises across China and has been exported to Southeast Asia and the Middle East, establishing itself as an industry benchmark.
Selection recommendations: Prioritize equipment that supports real-time pressure monitoring, energy consumption data recording, and modular design to reduce long-term operational costs. Xinlong Machinery offers free technical consultations and customized solutions to help enterprises make efficient decisions.