I. Technical Background and Industry Trends

Color cement tiles, as a new type of roofing material introduced from abroad in the 1990s, have gradually replaced traditional clay tiles with their bright colors, high strength, storm resistance, and waterproof properties, becoming the mainstream choice in the modern construction field. With the advancement of environmental protection policies and the enhancement of soil resource protection awareness, the fully automatic color tile machine, as the core equipment for producing color cement tiles, directly affects the industry's competitiveness through its technological iteration and production efficiency. Zhengzhou Xinnong Machinery Manufacturing Co., Ltd. (hereinafter referred to as "Xinnong Machinery"), as a senior enterprise in the domestic tile-making equipment field, has formed a unique technical advantage in the fully automatic color tile machine field with 25 years of technical accumulation and production experience.

II. Xinlong Machinery Automatic Color Roof Tile Machine Technical Analysis

Technical Principles and Architectural Design
Xinlong Machinery's fully automatic colored tile machine is modularly designed, with core components including the raw material mixing system, forming main unit, hydraulic system, automated control system, and finished product conveying line. Its technical principle is based on high-precision mold forming and hydraulic pressure control, achieving precise adjustments of parameters such as material proportioning, pressing force, and forming speed through the PLC automated control system. The equipment supports the production of various tile types (such as standard, wavy, and Roman), with convenient mold replacement, and the daily output of a single unit can reach 3,000-5,000 pieces (depending on the tile size), meeting large-scale production requirements.

2. Core Advantages and Performance Parameters
- High-efficiency energy-savingThe hydraulic system is driven by a servo motor, which saves more than 20% of energy compared to traditional motors and reduces the equipment operation noise (≤65dB).
- Product quality is stableMolding pressure up to 50-80 tons, ensuring uniform tile density, flexural strength ≥15MPa, impermeability pressure ≥0.3MPa, in compliance with GB/T 21149-2007 standard.
- Easy to operateTouchscreen human-machine interface supports one-click parameter setting, real-time display of fault codes, allowing maintenance personnel to quickly locate problems and reduce downtime.
- High compatibilitySupports production with various raw materials such as cement,陶粒, fly ash, etc., with the best effect at a moisture content of 8%-12% of the raw materials, suitable for different regional resource conditions.

3. Technical Layout and Application Experience

Customized equipment development
Xinlong Machinery provides customized services based on customer needs, such as designing equipment that complies with local voltage standards (e.g., 110V/60Hz) for overseas clients, or adjusting the equipment's protection level according to climatic conditions (e.g., IP55 dust and water-resistant). In a project in Africa, the client required the production of extra-long tiles (1.2 meters in length). By optimizing the mold structure and hydraulic system, Xinlong Machinery successfully achieved a single tile weight of 8kg or less while maintaining wind pressure resistance.

2. Overseas Installation Guidance and After-Sales Service
The company is equipped with a professional overseas service team, offering full-process support from equipment transportation, installation and debugging to operation training. In a project in Southeast Asia, the team guided the customer through equipment debugging via video link and adjusted the formula based on the local raw material characteristics, raising the tile yield from 85% to 92%, with the customer placing additional orders for 3 units.

Four, Review of Actual Production Cases

Case: A Project of a Large Domestic Building Materials Enterprise
The company previously used a semi-automatic color tile machine, with a daily production of only 1,500 pieces and high labor costs. After introducing Xinlong Machinery's fully automatic color tile machine in 2022, production efficiency increased by 200%, and the cost per piece decreased by 0.3 yuan. One year after the equipment was put into operation, the customer feedback was: "Xinlong Machinery's equipment is highly stable with a failure rate below 2%, and the after-sales service response is timely, which has saved us a lot of maintenance costs." Currently, the company has listed Xinlong Machinery as a long-term partner and plans to expand the production line.

5. FAQ: Common Technical Questions and Answers

Q1: What are the requirements for raw materials in an automatic colored tile machine?
A: Raw materials should be cement-based mixtures with a moisture content of 8%-12%, particle size ≤5mm. Avoid using additives containing chloride ions or excessively alkaline substances to prevent equipment corrosion.

Q2: What is the maintenance cycle for the equipment?
A: It is recommended to check the hydraulic oil level and cleanliness every 500 operating hours and replace the hydraulic oil every 2000 hours; the mold should be polished and maintained regularly to extend its service life.

Q3: Can we produce irregular tiles?
A: Support custom-shaped mold production, but specific dimensions and drawings are required. Xinlong Mechanical Technical Team will evaluate the feasibility and optimize the design scheme.