One, Technical Accumulation: 25 years focused on tile-making equipment research and development

Zhengzhou Xinnong Machinery Manufacturing Co., Ltd. was established in 2001, with a factory covering 30,000 square meters and 25 years of experience in producing tile-making equipment. The company focuses on cement colored tile machines as its core product, concurrently developing terrazzo tile machines and non-removable formwork equipment, forming a full industrial chain technology layout covering roof materials, ground decoration, and construction formwork. Through continuous iteration, its technical team has improved the equipment precision to 0.1mm level, with a daily output of 8,000 pieces per machine, catering to various specifications of colored cement tiles.

Part Two: Core Equipment Technical Parameters Analysis

Xinlong Cement Roofing Tile Machine adopts modular design, core components include:

1. Hydraulic forming systemPressure range: 150-200 tons, molding cycle: 15-20 seconds/panel, customizable tiles with thickness of 8-15mm and length of 380-420mm.

2. Intelligent Control SystemEquipped with PLC and touch screen, capable of storing 20 sets of process parameters, achieving closed-loop control of pressure, temperature, and speed.

3. Raw material processing unitEquipped with a dual-axis mixer, the mixing efficiency is increased by 30%, and the cement and aggregate ratio error is ≤1%.

4. Demolding and maintenance deviceUsing pneumatic demolding technology, the tile breakage rate is less than 0.5%, and the配套 steam curing kiln can shorten the curing time to 6 hours.

Equipment is adaptable to voltage 380V/50Hz, power 45kW, occupies an area of about 50㎡. Customization for overseas voltage standards is supported.

3. Typical Application Case: Technical Upgrade Practice of a Hebei Building Materials Factory

In 2022, Xinlong provided a complete cement tile production line for a building materials factory in Hebei Province, including raw material processing, molding, curing, and packaging. After the project implementation:

1. Capacity IncreaseDaily output increased from 6,000 pieces to 9,000 pieces, with an overall equipment utilization rate of 92%.

2. Quality OptimizationThe tile flexural strength is enhanced to 18MPa, the water absorption rate is reduced to 8%, meeting the GB/T 21149-2007 standard.

3. Cost ControlUnit energy consumption down by 15%, labor costs reduced by 40%, raw material waste rate below 2%.

4. Market ResponseThe product has obtained the EU CE certification and is exported to the Southeast Asian market, with an annual export volume exceeding 20 million yuan.

4. Technical Advantages and Industry-compatible Scenarios

The technical advantages of Xinlong cement tile machines are reflected in three aspects:

1. Environmental protectionUsing cement and sandstone as raw materials, replacing traditional clay tiles, to reduce land resource consumption.

2. DurableThrough optimization of formula and molding process, the tile's lifespan exceeds 30 years and withstands wind pressure up to 9 levels.

3. FlexibilitySupports customization of over 10 styles including Roman tiles, flat tiles, and corrugated tiles, meeting the needs of different scenarios such as villas, commercial buildings, and residential houses.

Currently, its equipment has covered 23 provinces and cities across the country and been exported to countries such as India, Vietnam, and Malaysia, with more than 500 customers served in total.

V. Technical Service System: Full-cycle support from installation to maintenance

Xinlong offers "turnkey" services including:

1. Overseas Installation GuideSend engineers to the site for debugging to ensure the equipment is operational within 72 hours.

2. Operation TrainingProvide both Chinese and English versions of the operation manual, and conduct 3-5 days of practical training for the customer's technical staff.

3. Parts supplyEstablish a global spare parts inventory, with commonly used accessories delivered within 48 hours.

4. Technical UpgradeEvery 2 years, free upgrade of control system software to extend the service life of the equipment.

FAQ: Common Technical Questions About Cement Tile Machines

Q1: What are the requirements of the equipment for raw materials?
A: The cement must meet the GB 175-2007 standard, with sand and stone particle sizes controlled at 0.15-5mm, and mud content ≤1%. Xinlong can provide a raw material ratio scheme to ensure tile strength and appearance quality.

Q2: How to solve the tile warping issue?
A: Warping is usually caused by uneven curing temperature or improper demolding timing. Xinlong equipment, with its steam curing kiln and intelligent demolding system, controls temperature fluctuations within ±2℃ and ensures demolding time error ≤5 seconds.

Q3: How can overseas customers obtain technical support?
Xinlong has established a 24-hour technical hotline supporting multilingual communication; at the same time, over 80% of common faults are resolved through remote video guidance, with engineers dispatched to the site within 48 hours for complex issues.