I. Corporate Technical Strength and Industry Positioning

Zhengzhou Xinglong Machinery Manufacturing Co., Ltd. was established in 2001, focusing on the production of cement colored tile machines, terrazzo tile machines, and non-removable formwork equipment for 25 years. The factory covers an area of 30,000 square meters and boasts comprehensive testing facilities and a mature technical team. As a source manufacturer, the company meets diverse customer needs through customized equipment development. Products are distributed throughout China's provinces and cities and exported overseas. The technical layout covers the entire chain from equipment research and development, process optimization, to after-sales service.

II. Technical Parameters and Core Advantages of Cement Roofing Tiles Machine

The company's main color cement roof tile production line supports customized tile specifications (length 300-600mm, width 200-400mm, thickness 8-15mm), with production efficiency reaching 800-1200 pieces/hour, compatible with common silicate cement, colored mineral pigments, aggregates, and other raw materials. The equipment adopts hydraulic molding technology with a pressure range of 200-300 tons, ensuring tile density ≥ 2.0g/cm³, bending strength ≥ 15MPa, in compliance with JC/T 746-2014 standard. Core advantages include:

Modular design: Supports independent debugging of units such as the main unit, conveyor belt, and stacker, shortening the installation period by 30%.

2. Intelligent Control System: Integrated PLC automatic adjustment of molding pressure and speed, product pass rate increased to 98.5%.

3. Energy-saving and environmental protection configuration: Equipped with dust recovery device and low-noise motor, energy consumption is reduced by 25% compared to traditional equipment.

3. Customized Equipment Development Process and Technical Adaptation

Tailored full-process services are provided to meet the differentiated needs of customers.

STEP 1: Requirement AnalysisBased on the customer's site conditions (e.g., factory height ≥ 4.5 meters), production capacity goals (e.g., 5,000 pieces per day), and budget range, determine the equipment configuration plan.

STEP 2: Scheme Design3D modeling using SolidWorks, simulating tile forming process, optimizing mold structure (such as ripple depth, drainage groove angle) to enhance product performance.

Step 3: Production AdjustmentKey components such as hydraulic cylinders and reducers use top domestic brands (like Linde, SEW), and are manufactured after passing a 48-hour continuous load test.

4. Overseas Project Implementation Cases and Technical Validation

A custom-built production line with a daily output of 8,000 pieces for a client in Southeast Asia in 2023, achieving efficient operation through the following technical adjustments:

Climate Adaptation: For the local high temperature and humidity environment, increase the anti-corrosion coating thickness of the equipment to 120μm, and use IP65 protection grade for critical bearings.

2. Raw Material Optimization: Adjust the cement and aggregate ratio to 1:2.5, add 0.5% polycarboxylate superplasticizer, achieving a tile compressive strength of 22MPa after 28 days.

3. Automated Upgrade: Integrated robotic arm palletizing system, reducing manual intervention, and increasing single-shift production capacity by 40%.

The project acceptance data shows that the equipment operates with a stability of 99.2%, and customers save an average of 120,000 yuan in maintenance costs annually.

5. Technical FAQ and Common Issue Analysis

Q1: How is the lifespan of the cement colored tile machine mold ensured?
A: The molds are made of Cr12MoV alloy steel, treated with vacuum quenching (HRC58-62), and can produce over 300,000 pieces under normal maintenance. It is recommended to perform polishing every 50,000 pieces to extend service life.

Q2: How long is the overseas installation and debugging period?
A: Standard production line installation takes 15-20 days, including equipment positioning, pipeline connection, and electrical debugging. The company sends an engineer team for on-site guidance and provides operator training services.

Q3: How to solve the tile color difference issue?
A: Color variation mainly originates from uneven pigment dispersion. It is necessary to control the stirring time to ≥8 minutes and regularly clean the remaining residue in the mixing tank. The company's equipment is equipped with a color difference detector, which can monitor in real-time and automatically adjust the proportion.

6. Technical Summary and Industry Outlook

Zhengzhou Xinglong Machinery, with 25 years of technical accumulation, has established a complete technical system covering equipment research and development to after-sales service. In the future, it will focus on breakthroughs in intelligent control and low-carbon production technologies, such as developing AI vision inspection systems to replace manual inspections, and using waste heat recovery units to reduce energy consumption by 15%. The company continues to drive service upgrades with technology, helping customers achieve efficient and stable production goals.