Technical Accumulation: 25 years of focus on tile-making equipment research and production

Zhengzhou Xinnong Machinery Manufacturing Co., Ltd. was established in 2001, with a factory covering an area of about 30,000 square meters. It boasts 25 years of experience in the production of tile-making equipment and is one of the earliest domestic manufacturers to engage in the research and development of cement tile machines. The company's technical team is composed of experts in mechanical design, material engineering, and automation control, with comprehensive testing methods covering 12 core indicators such as pressure testing, wear resistance testing, and finished product size accuracy verification, ensuring stable and reliable equipment performance. Its products have passed the ISO9001 quality management system certification, served over 30 provinces, municipalities, and autonomous regions across the country, and been exported to Southeast Asia, the Middle East, and other regions, with a failure rate of less than 0.3% and a service life of over 10 years.

Technical Analysis: Core Technology and Equipment Advantages of Cement Tile Machine

Color cement tiles are a new type of roofing material introduced from abroad in the 1990s, featuring storm resistance, waterproofing, and anti-weathering properties, with a service life of over 30 years. Xinlong Machinery's cement color tile machine utilizes hydraulic molding technology, with adjustable pressure ranging from 150 to 200 tons, suitable for producing tiles of different thicknesses (8-15mm) and sizes (300×400mm, 400×500mm). The core components of the equipment, such as molds, hydraulic cylinders, and drive chains, are made of high-strength alloy steel, heat-treated to achieve hardness of HRC50-55, with wear resistance improved by a factor of 3. The automated control system supports remote monitoring and adjustment of parameters, with production efficiency reaching 800-1200 pieces per hour, a 40% increase over traditional equipment.

Practical Case: Customized Equipment Implementation in Overseas Projects and Benefit Analysis

In 2022, Xinlong Machinery customized a full-process cement tile production line for a client in Southeast Asia, including raw material mixing, molding, curing, and stacking equipment. In response to the local high temperature and humidity environment, the team optimized the equipment's sealing structure and heat dissipation system, controlling the hydraulic system's working temperature below 60℃ to ensure stable operation of the equipment in a 45℃ environment. After the project was put into production, the client's daily production capacity reached 10,000 tiles, with the tile's impermeability pressure reaching 0.5MPa (the national standard requires ≥0.3MPa), and the product pass rate increased from 85% to 98%. Currently, the client has expanded to three neighboring countries, and the payback period for the equipment has been shortened to 18 months.

Technical Layout: Upgrade from Single Machine Equipment to Full Line Solution

In addition to the cement tile machine, Xinlong Machinery extends its scope to include marble tile machines and non-removable formwork equipment, forming an integrated technical layout of "tile manufacturing - laying - building formwork." The marble tile machine employs vibration and pressure molding technology, with pressure reaching 100 tons, and the produced tiles have a density of 2.3g/cm³, with wear resistance exceeding the national standard by 20%. The non-removable formwork equipment shortens the production cycle of forms from 7 days to 2 days through automated nesting technology, with an annual production capacity of up to 500,000 square meters per set of equipment. The company supports non-standard customization of equipment, adjusting the size, power, and degree of automation according to customer requirements for site, production capacity, and budget, and also provides overseas installation guidance and operation training services.

FAQ: Common Technical Questions About Cement Tile Machines

Q1: Which raw materials are compatible with the equipment?
A: Suitable for ordinary silicate cement, slag cement, fly ash cement, etc. It is recommended to control the aggregate particle size at 3-5mm and the water-cement ratio at 0.4-0.5.

Q2: How to adjust the hydraulic system pressure?
A: By setting the target pressure value (150-200 tons) on the control panel, the system automatically adjusts the overflow valve opening, with the pressure fluctuation range ≤ ±5 tons.

Q3: What is the mold replacement cycle?
Under normal production conditions, the mold has a lifespan of approximately 500,000 moldings. It is recommended to inspect the wear condition after every 200,000 pieces produced, and replace it if necessary.

Q4: What does the overseas installation service include?
A: Provide equipment transportation, on-site assembly, electrical wiring, trial production debugging, and operator training. The service period is usually 15-30 days, subject to negotiation based on the project scale.