Zhengzhou Xinlong Machinery Manufacturing Co., Ltd. stands as a leading manufacturer in China’s building materials machinery industry, specializing in the production of fully automatic mold pressing colored tile machines, cement tile machines, and terrazzo floor tile machines. With 25 years of dedicated experience since our establishment in 2001, we have developed into a comprehensive enterprise covering 30,000 square meters of factory space, equipped with advanced production facilities and a professional technical team.
Core Product Advantages
Our fully automatic mold pressing colored tile machines represent the pinnacle of modern roofing material production technology. These machines incorporate several key advantages that make them ideal for both domestic and international markets:
1. High Production Efficiency: Our automatic systems achieve production speeds of 8-12 pieces per minute, significantly outperforming traditional semi-automatic models. This efficiency reduces labor costs by 40-60% while maintaining consistent product quality.
2. Precision Mold Pressing: The advanced hydraulic pressing system ensures uniform tile thickness (8-15mm adjustable) and precise dimensions (400×300mm standard size). The pressure can be adjusted between 100-150 tons according to different material requirements.
3. Versatile Material Compatibility: Our machines process various raw materials including ordinary Portland cement, colored cement, fly ash, and sand with moisture content controlled below 6%. This versatility allows production of different tile types like Spanish tiles, Roman tiles, and flat tiles.
4. Intelligent Control System: Equipped with PLC touch screen operation, the machines feature automatic feeding, pressing, demolding, and stacking functions. The system includes fault diagnosis and alarm functions to minimize downtime.
Technical Specifications
The following table details the key parameters of our standard model:
| Parameter | Specification |
|---|---|
| Power Supply | 380V/50Hz (customizable) |
| Total Power | 22kW |
| Production Capacity | 4,800-7,200 pieces/day (8-hour shift) |
| Machine Weight | 6,500kg |
| Molding Cycle | 15-20 seconds |
Our engineering team can customize specifications based on specific production requirements, including adjusting tile sizes, thickness, and production capacities to match different market demands.
Quality Control System
As an ISO9001 certified manufacturer, we implement strict quality management throughout the production process:
1. Raw Material Inspection: All steel components undergo ultrasonic testing and hardness testing before assembly. Electrical components come from reputable brands like Siemens and Schneider.
2. Manufacturing Process Control: Our workshop operates under 5S management standards with CNC machining centers ensuring component precision within ±0.05mm. Key hydraulic parts are processed through carburizing and quenching treatments.
3. Assembly Testing: Each completed machine undergoes 72-hour continuous operation testing, checking parameters like pressure stability, oil temperature control, and electrical system reliability.
4. Pre-delivery Inspection: Final products must pass comprehensive tests including load-bearing tests (simulating 200kg/m² pressure), water absorption tests (≤6%), and freeze-thaw resistance tests (-15°C to +20°C cycles).
Global Market Applications
Our colored tile machines have been successfully exported to over 30 countries and regions including Southeast Asia, the Middle East, Africa, and South America. Typical applications include:
- Residential housing projects requiring durable, weather-resistant roofing
- Commercial building developments needing aesthetic and functional roofing solutions
- Government-funded affordable housing programs with cost-effective requirements
- Rural reconstruction projects in developing regions
- Disaster relief housing construction using lightweight, durable materials
In Nigeria, our client using our equipment produces 12,000 pieces daily, supplying major construction projects across West Africa. The tiles’ 30-year lifespan and 30% lower cost compared to clay tiles have made them extremely popular in local markets.
Customization Capabilities
Understanding the diverse needs of global markets, we offer comprehensive customization services:
1. Tile Design Customization: Our engineering team can develop new molds based on customer drawings or samples, creating unique tile profiles to match architectural styles in different regions.
2. Production Capacity Scaling: We provide solutions ranging from small-scale 2,000 pieces/day machines for local entrepreneurs to large-scale 10,000 pieces/day automated lines for industrial producers.
3. Power Configuration Options: Machines can be adapted for different voltage standards (110V/220V/380V) and frequency requirements (50Hz/60Hz) to suit various countries’ electrical systems.
4. Color Mixing Systems: For customers requiring specialized color matching, we offer automatic color dosing systems that ensure consistent pigment distribution throughout production.
FAQ
What maintenance is required for automatic colored tile machines?
Regular maintenance includes daily lubrication of moving parts, weekly cleaning of the hydraulic system, monthly inspection of electrical connections, and quarterly replacement of wearing parts like seals and filters. Our machines come with detailed maintenance manuals and our engineers provide operator training.
How long does it take to train operators?
Basic operation training typically takes 3-5 days, covering machine startup/shutdown procedures, parameter settings, common troubleshooting, and safety protocols. For customers requiring comprehensive training, we offer 1-2 week programs including production management and quality control training.
What warranty terms do you offer?
We provide 12-month warranty for the entire machine (excluding wearing parts), with lifetime technical support. During the warranty period, we supply free replacement parts for any quality issues and offer 24/7 online technical support. After warranty, we continue to provide cost-price spare parts and maintenance services.
Can you assist with factory layout design?
Yes, our engineering team provides free factory layout design services based on customer’s available space and production requirements. We consider factors like raw material storage, production flow, finished product stacking, and worker movement efficiency in our designs.
Summary
Zhengzhou Xinlong Machinery stands as a trusted partner for global building material producers seeking reliable, high-performance colored tile production solutions. With 25 years of specialized experience, complete production facilities, and a customer-centric approach, we deliver not just machines but comprehensive production solutions that help our clients succeed in competitive markets. Our commitment to quality, innovation, and service has earned us long-term partnerships with customers in over 30 countries, making us a preferred choice for automated tile production equipment from China.