For over 25 years, Zhengzhou Xinlong Machinery Manufacturing Co., Ltd has established itself as a leading full-set colored tile equipment manufacturer in China. Specializing in cement tile machines, terrazzo floor tile machines, and non-removable formwork equipment, our company combines technical expertise with comprehensive after-sales service to deliver reliable solutions for modern construction needs. This guide provides an in-depth analysis of our full-set colored tile equipment processing services, including technical specifications, customization options, and industry applications.
Technical Advantages of Full-Set Colored Tile Equipment
Our complete colored tile production lines incorporate advanced engineering that has evolved through 25 years of continuous improvement. The core equipment includes:
- Cement Tile Pressing Machines: Featuring hydraulic pressure systems with adjustable force (100-300 tons) and automatic mold changing capabilities
- Color Mixing Systems: Precision metering pumps ensuring uniform pigment distribution across production batches
- Curing Conveyors: Temperature-controlled chambers with adjustable dwell times (15-45 minutes) for optimal tile hardening
- Stacking Robots: Automated handling systems reducing labor costs by 60% while maintaining 99.8% stacking accuracy
The equipment’s modular design allows for flexible configuration based on production scale requirements. Small-scale operations can start with single-line systems producing 1,200 tiles/day, while large-scale factories can implement parallel production lines reaching 10,000 tiles/day capacity. All machines comply with GB/T 23445-2009 national standards and CE safety certifications.
Custom Processing Services Overview
As a specialized colored tile equipment OEM processor, we offer comprehensive customization services covering:
1. Equipment Dimension Customization
Our engineering team can modify machine dimensions to fit specific factory layouts. Standard equipment width ranges from 2.5-4.2 meters, with height adjustments available between 2.8-3.5 meters to accommodate different ceiling clearances. The pressing chamber depth can be customized from 150-300mm to produce tiles of varying thicknesses.
2. Power System Configuration
We provide three power options to suit different regional requirements:
| Power Type | Voltage Range | Frequency | Power Factor |
|---|---|---|---|
| Standard | 380V ±10% | 50Hz | 0.85 |
| Export Model | 415V ±10% | 60Hz | 0.88 |
| Hybrid System | 220-440V | 50/60Hz | 0.90 |
3. Production Capacity Scaling
Our processing services enable capacity adjustments through:
- Adding parallel pressing units (up to 6 units per line)
- Increasing color mixing tank capacity (500-2000L options)
- Extending curing conveyor length (standard 12m, extendable to 36m)
- Integrating multi-level stacking systems (2-5 layers available)
Overseas Installation Guidance Program
For international clients purchasing our full-set colored tile processing equipment, we provide comprehensive overseas installation services including:
1. Pre-Installation Site Assessment
Our technical team conducts remote evaluations using 3D modeling software to verify:
- Foundation load-bearing capacity requirements (minimum 3t/m²)
- Power supply compatibility and cable routing plans
- Raw material storage area optimization (minimum 200m² recommended)
- Finished product stacking zone layout (allow 150% of daily output space)
2. On-Site Installation Process
The standard 15-day installation schedule includes:
| Phase | Duration | Key Activities |
|---|---|---|
| Foundation Prep | Days 1-3 | Leveling, anchor bolt installation, vibration isolation |
| Main Equipment | Days 4-8 | Press assembly, hydraulic system connection, electrical wiring |
| Peripheral Systems | Days 9-12 | Color mixing, curing conveyor, stacking robot installation |
| Commissioning | Days 13-15 | Test runs, parameter calibration, operator training |
3. Operator Training Program
Our training covers:
- Daily maintenance procedures (lubrication points, filter replacement)
- Common troubleshooting for hydraulic pressure fluctuations
- Color consistency control techniques
- Emergency stop protocols and safety procedures
FAQ
What is the minimum order quantity for custom processing services?
Our MOQ for full-set colored tile equipment processing is one complete production line, which includes the pressing machine, color mixing system, curing conveyor, and stacking robot. For component-level customization, we accept orders starting from 5 units per component type.
How long does the equipment customization process take?
Standard customization projects require 45-60 days from order confirmation to factory acceptance testing. This includes 15 days for engineering design, 20 days for component manufacturing, and 10-15 days for assembly and testing. Expedited services are available for an additional 15% fee, reducing lead time to 35 days.
What warranty is provided with the equipment?
All our full-set colored tile equipment comes with a 24-month warranty covering all mechanical and electrical components. The hydraulic system carries a 36-month warranty due to its critical importance. We stock key spare parts in regional warehouses (Dubai, Moscow, Sao Paulo) to ensure 48-hour delivery in most markets.
Can the equipment process different tile sizes?
Yes, our modular design allows quick mold changes to produce tiles ranging from 200×300mm to 420×330mm. The standard equipment comes with three mold sets, with additional molds available at $1,200-$2,500 each depending on complexity. Mold changeover takes approximately 45 minutes with proper training.
Summary
Zhengzhou Xinlong Machinery’s full-set colored tile equipment processing services provide comprehensive solutions for modern construction material production. With 25 years of technical expertise, 30,000m² manufacturing facilities, and ISO 9001:2015 certification, we deliver customized equipment that meets international quality standards. Our overseas installation guidance and operator training programs ensure smooth project commissioning and sustained production efficiency. For clients seeking reliable colored tile equipment OEM processing, we offer flexible capacity options from 1,200 to 10,000 tiles/day, backed by our industry-leading warranty and spare parts support network.