Established in 2001 with a 30,000㎡ production facility, Zhengzhou Xinlong Machinery Manufacturing Co., Ltd. has dedicated over two decades to perfecting cement tile production equipment. As China’s leading manufacturer of cement tile forming machines, terrazzo floor tile equipment, and non-demolition formwork systems, we combine technical innovation with reliable after-sales service to deliver comprehensive solutions for global clients.
Core Product Range and Technical Advantages
Our product portfolio addresses three key construction material needs:
1. Cement Tile Forming Machines
The flagship product line features fully automated systems capable of producing 8,000-12,000 pieces/day with ±0.5mm dimensional accuracy. Key specifications include:
- Power: 15-30kW (variable frequency drive)
- Pressure: 150-200 tons hydraulic system
- Material compatibility: Portland cement, colored pigments, and lightweight aggregates
- Tile dimensions: Customizable from 200×400mm to 420×330mm
The patented vibration molding technology ensures uniform density distribution, eliminating internal voids that commonly cause cracking in inferior products. Our machines produce tiles with 35-50MPa compressive strength, meeting ASTM C1492 standards for concrete roof tiles.
2. Terrazzo Floor Tile Production Lines
Designed for high-volume commercial projects, these systems integrate:
- Automatic batching system (accuracy ±1%)
- Vacuum vibration compaction (density ≥2.2g/cm³)
- Multi-head polishing unit (800-3000 grit finishing)
- Curing chamber (temperature/humidity controlled)
The production capacity ranges from 1,500-3,000㎡/day, with tile thickness adjustable from 12-30mm. The closed-loop water recycling system reduces water consumption by 65% compared to traditional methods.
3. Non-Demolition Formwork Equipment
Our innovative permanent formwork system offers:
- Load capacity: 80-120kN/m²
- Fire resistance: 2-4 hours (ASTM E119)
- Thermal insulation: 0.035-0.045W/(m·K)
- Reusability: Over 100 construction cycles
The galvanized steel-polymer composite structure combines structural integrity with thermal efficiency, reducing both construction time and material waste. Independent testing confirms compliance with EN 1992-1-1 (Eurocode 2) for concrete structures.
Global Service Network and Customization Capabilities
With export operations accounting for 65% of annual revenue, we’ve established a comprehensive international service system:
1. Custom Engineering Solutions
Our R&D team works closely with clients to develop tailored equipment configurations. Recent projects include:
- Arctic-spec machines (-40°C operation) for Russian clients
- Solar-powered systems for African rural electrification projects
- Dual-color tile production lines for Southeast Asian markets
The modular design allows easy retrofitting of existing equipment, with conversion kits available for upgrading 10-15 year old machines to current standards.
2. International Installation Protocol
Our overseas installation service includes:
| Service Phase | Deliverables |
|---|---|
| Pre-installation | Foundation design review, utility requirement verification, customs clearance assistance |
| On-site Installation | Mechanical/electrical assembly, alignment calibration, safety system testing |
| Commissioning | Trial production run, quality parameter optimization, operator training |
| Post-installation | 12-month warranty, spare parts priority supply, annual maintenance contracts |
3. Quality Assurance System
Our ISO 9001:2015 certified process includes:
- Raw material inspection (spectrometer analysis)
- In-process quality control (20+ inspection points)
- Final product testing (load/vibration/leakage tests)
- Traceability system (QR code on each component)
The average equipment lifespan exceeds 12 years under proper maintenance, with key components like hydraulic cylinders and control panels carrying 3-year warranty.
FAQ
What are the key differences between your cement tile machines and competitors’ models?
Our machines feature three competitive advantages: 1) Patented vibration molding technology that eliminates internal voids, producing tiles with 30% higher bending strength; 2) Energy-efficient hydraulic system consuming 25% less power than industry average; 3) Modular design enabling easy capacity expansion from 8,000 to 12,000 pieces/day by adding just two modules.
How do you ensure equipment compatibility with local power standards?
All electrical components are designed for global compatibility with voltage ranges from 380V/50Hz to 460V/60Hz. For regions with unstable power supply, we offer optional voltage stabilizers and phase protection devices. Our engineers conduct on-site power quality assessments before installation to recommend appropriate solutions.
What training programs do you provide for overseas operators?
The comprehensive training package includes: 1) 40-hour theoretical course covering equipment operation, maintenance, and troubleshooting; 2) 80-hour practical training on actual production lines; 3) Operation manuals in 8 languages with visual diagrams; 4) 24/7 remote technical support via video conferencing during the first 3 months of operation.
How do you handle equipment failures during the warranty period?
Our after-sales protocol includes: 1) 2-hour response time for technical inquiries; 2) 48-hour delivery of replacement parts for common components; 3) On-site repair service within 7 working days for major issues; 4) Compensation for production losses caused by equipment defects as per contract terms.
Can your machines produce tiles with special surface textures?
Yes, we offer custom mold fabrication services for various surface finishes including: 1) Wood grain texture (0.2-0.5mm depth); 2) Stone pattern (3-5mm relief); 3) Anti-slip grooves (2-3mm width); 4) Custom logo embossing. The mold changeover takes approximately 2 hours and requires no special tools.
What environmental protection measures are incorporated in your equipment?
Our production lines comply with EU CE standards and include: 1) Dust collection systems with 99.5% filtration efficiency; 2) Noise reduction enclosures (≤85dB at 1m distance); 3) Waste water recycling systems (recovery rate ≥85%); 4) Low-VOC material compatibility for eco-friendly tile production.
How do you ensure consistent tile quality across different production batches?
The quality control system includes: 1) Automatic batching with ±1% material accuracy; 2) Real-time pressure monitoring during molding; 3) Statistical process control (SPC) software tracking 15 key parameters; 4) Weekly calibration of all measuring instruments using NIST-traceable standards.
What payment terms do you offer for international clients?
We provide flexible payment options including: 1) 30% advance payment + 70% before shipment; 2) Letter of credit at sight; 3) Installment payments for large orders (up to 12 months); 4) Financing partnerships with selected international banks offering competitive interest rates.
How long does it take to manufacture custom equipment?
Standard production lead times are: 1) 45 days for stock models; 2) 60-75 days for customized configurations; 3) 90-120 days for completely new designs. The timeline includes 15 days for engineering design, 20-30 days for component fabrication, and 10-15 days for assembly and testing.
What spare parts should be kept in stock for routine maintenance?
We recommend maintaining an initial spare parts inventory worth 3-5% of equipment value, including: 1) Hydraulic seals (6-month supply); 2) V-belts (1-year supply); 3) Wear plates (2-year supply); 4) Electrical contactors (1-year supply). Our spare parts team provides optimized inventory lists based on specific equipment configurations.
Summary
Zhengzhou Xinlong Machinery’s 25-year specialization in cement tile production equipment has established us as the preferred partner for global construction material manufacturers. Our comprehensive product range, custom engineering capabilities, and international service network enable clients to achieve 30-45% production cost savings compared to traditional methods. With over 2,300 installations in 58 countries, we continue to innovate through R&D investments exceeding $1.2 million annually, focusing on Industry 4.0 integration and sustainable manufacturing technologies.