Zhengzhou Xinlong Machinery Manufacturing Co., Ltd. stands as a leading professional manufacturer in the building materials equipment industry with over two decades of specialized experience. Since our establishment in 2001, we have focused exclusively on developing and producing high-quality colored cement tile machines, terrazzo floor tile machines, and non-removable formwork equipment. Our 30,000-square-meter factory houses advanced production facilities and employs a team of 120 skilled professionals, including 25 senior engineers dedicated to continuous innovation and quality improvement.
Core Product Advantages
Our colored cement tile machines represent the culmination of 25 years of technical refinement and market feedback. These hydraulic press units feature several competitive advantages that have made them preferred equipment for tile manufacturers worldwide:
1. Precision Hydraulic System: Equipped with imported hydraulic components and a dual-pump dual-circuit design, our machines achieve pressure stability within ±0.5MPa during operation. This precision ensures consistent tile thickness (±0.2mm) and density across production batches.
2. High Production Efficiency: The optimized mold exchange system reduces changeover time to under 15 minutes, enabling seamless switching between different tile profiles. Single-machine daily output reaches 8,000-12,000 pieces depending on tile size and complexity.
3. Energy-Saving Design: Our proprietary hydraulic circuit reduces energy consumption by 30% compared to traditional models through intelligent pressure regulation and motor frequency conversion technology. This translates to annual electricity savings of approximately $8,000-$12,000 per machine for standard production volumes.
4. Durable Construction: The main frame uses Q345B structural steel with CO2 shielded welding for enhanced rigidity. Critical components undergo stress relief treatment to prevent deformation even under continuous high-pressure operation.
Customized OEM Processing Services
As a professional OEM service provider, we offer comprehensive customization solutions to meet diverse client requirements:
- Mold Customization: Develop specialized molds for unique tile profiles, including curved tiles, interlocking tiles, and decorative patterns. Minimum order quantity for custom molds is 5 sets.
- Equipment Modification: Adjust machine parameters such as working pressure (200-400 tons adjustable), pressing speed (0.5-2m/min), and feeding system to accommodate different raw material formulations.
- Automation Integration: Design automated production lines incorporating material feeding, pressing, demolding, and stacking systems with PLC control for unmanned operation.
- Color Mixing Systems: Customize pigment dosing equipment to achieve consistent color distribution across different production batches, supporting up to 8-color mixing options.
Our engineering team works closely with clients during the customization process, providing 3D modeling simulations and prototype testing before final production. The average development cycle for custom equipment is 45-60 days, depending on complexity.
Technical Specifications Comparison
The following table compares key parameters of our standard colored cement tile machines:
| Model | Working Pressure | Power | Daily Output | Mold Size |
|---|---|---|---|---|
| XLM-300 | 300 tons | 30kW | 8,000 pcs | 400×300mm |
| XLM-400 | 400 tons | 37kW | 10,000 pcs | 420×330mm |
| XLM-500 | 500 tons | 45kW | 12,000 pcs | 450×350mm |
Overseas Installation & Technical Support
Understanding the challenges of international equipment installation, we have established a dedicated overseas service team consisting of 15 senior technicians fluent in English, Spanish, and Russian. Our service package includes:
1. Pre-installation Preparation: We provide detailed foundation drawings and equipment layout plans based on client’s factory dimensions. Our engineers conduct virtual site inspections via video conference to ensure all prerequisites are met before equipment arrival.
2. On-site Installation: Typically completed within 7-10 working days, our installation includes equipment leveling, hydraulic system calibration, electrical wiring connection, and safety device testing. All work complies with local industrial safety standards.
3. Operator Training: Comprehensive training programs cover machine operation, routine maintenance, troubleshooting, and quality control. Trainees receive certification upon completing both theoretical and practical assessments.
4. Spare Parts Supply: We maintain a global spare parts inventory with 95% of critical components available for next-day delivery to major ports. Clients can also establish localized spare parts warehouses through our regional distribution centers.
FAQ
What is the production cycle for customized colored cement tile machines?
The standard production cycle for custom equipment is 45-60 days from order confirmation to delivery. This includes 15 days for engineering design, 25 days for manufacturing and assembly, and 5 days for factory testing. For urgent orders, we can expedite production to 35-40 days with additional cost.
How does your hydraulic system ensure consistent tile quality?
Our machines use a dual-pump dual-circuit hydraulic system with proportional pressure control. The main pump provides stable pressing force while the auxiliary pump maintains system pressure balance. This design eliminates pressure fluctuations during the pressing cycle, ensuring uniform tile density and thickness. The PLC control system continuously monitors and adjusts hydraulic parameters in real-time.
What maintenance is required for the hydraulic press?
Daily maintenance includes checking hydraulic oil level, cleaning dust filters, and inspecting safety devices. Monthly maintenance involves replacing hydraulic oil filters, checking electrical connections, and lubricating moving parts. We recommend complete hydraulic system overhaul every 3 years, including oil replacement and seal inspection. Our service manual provides detailed maintenance schedules and procedures.
Can your machines produce different tile profiles?
Yes, our machines support quick mold exchange to produce various tile profiles including flat tiles, curved tiles, S-shaped tiles, and interlocking tiles. The standard machine comes with one set of molds, and additional molds can be purchased separately. We offer mold customization services for special profiles with minimum order quantity of 5 sets per design.
What after-sales support do you provide for international clients?
We offer 12-month warranty for all equipment sold overseas, covering parts and labor. Our after-sales service includes 24/7 technical support via phone/email, remote troubleshooting through TeamViewer, and on-site service within 72 hours for major issues. We also provide regular equipment health checks and production optimization recommendations through our customer portal.
Summary
Zhengzhou Xinlong Machinery has established itself as a trusted partner for building materials equipment through 25 years of continuous innovation and customer-focused service. Our colored cement tile machines combine German engineering precision with Chinese manufacturing efficiency, delivering reliable performance at competitive prices. With comprehensive OEM capabilities and professional overseas installation services, we help clients worldwide establish efficient tile production lines tailored to their specific needs. Our commitment to quality is reflected in our ISO9001 certification, CE compliance, and 98.7% customer satisfaction rate across 45 countries. Whether you require standard equipment or customized solutions, our team is ready to provide professional consultation and support throughout your project lifecycle.